Safe operating rules for filling and sealing machine

                        Safe operating rules for Changhao Huifeng filling and Sealing machine

First, operation method

1. Check before use: after the machine is installed, switch on the power supply, test run the three-phase motor to ensure the correct direction of operation, ensure the pressure and flow of compressed air (0.5m3/min-6bar), check whether the motor and bearing need to add lubricating oil, it is strictly prohibited to run without oil, start the machine after normal, and observe whether the fasteners in each part are loose. After the operation of each part is stable, it can be used normally.

2 Check whether the safety facilities are functioning properly

3. Before starting the machine, carefully check whether all water tanks have water, whether the chain plate is stuck, whether there is debris on the conveyor belt, whether there is a bottle cap in the storage lid box, whether the water source, power supply, air source is connected, after all conditions are ready, then close the main power QF, the power indicator is on, the fault indicator emergency stop indicator is not bright, then the starting conditions are met, Press the start button on the control box and the start switch at the filling place. After three warning sounds of the buzzer, the whole machine starts running and enters the external washing, flushing and filling automatic working mode. The machine can be shut down by pressing the stop button at the filling place and the control box.

Second, the use of safety rules

1. No foreign matter (such as tools, rags, etc.) in the filling machine;

2. The filling machine is not allowed to have abnormal noise. If so, stop the machine immediately and check the cause;

3. All protective materials shall be safe and reliable. It is strictly prohibited to wear clothes that may be caught by moving parts

Things (such as scarves, bracelets, watches, etc.);

4. Those with long hair should wear a hair mask;

5. Do not clean electrical units with water and other liquids;

6. When cleaning, wear work clothes, gloves, glasses, etc., to prevent corrosion of strong acid and alkali;

7. When the machine is running, someone must monitor it. Do not approach the machine with tools or other objects;

8. Do not allow personnel unrelated to the operation to approach the equipment

Three, maintenance and maintenance

1. Regular inspection and maintenance: pneumatic components such as cylinders, solenoid valves, speed regulating valves and electrical parts should be checked monthly. Check method can be manually adjusted to check the quality and reliability of the operation, the cylinder is mainly checked for leakage and stuck phenomenon, solenoid valve can be manually forced action to determine whether the electromagnetic coil burned and valve blockage, electrical parts may be checked against the input and output signal indicator light, such as check whether the switch component is damaged, whether the line is broken, the output component is working normally

2. Daily inspection and maintenance: whether the motor runs normally, whether the installation environment is normal, whether the cooling system is abnormal, whether there is abnormal vibration and abnormal sound; Whether abnormal overheat discoloration occurs.

Four, precautions

1. The motor and housing must be grounded, and the neutral wire and ground wire must be separated;

2. The incoming line of the power supply of the machine shall be led through the leakage switch;

3. Pneumatic three components require special pneumatic lubricating oil to extend the service life of the cylinder;

4. The water pump is strictly prohibited from working without water. During operation, pay attention to replenishing water to the alkali tank and disinfection tank, and ensure the supply of cleaning water.

Five, equipment cleaning requirements

1. Clean the spouts, pipes, conveyor belts and water tanks of the equipment before and after work every day.

2. Clean and disinfect the filling equipment and pipes with disinfectant water (100PPm chlorine content) regularly every week, and then rinse the equipment with process water.

3. Operators should record and save the disinfection and cleaning process.